The production process of aluminum alloy shower room worth collecting

Update:29-04-2022

Summary:Nowadays, more and more shower rooms are installed in the ba...

Nowadays, more and more shower rooms are installed in the bathroom space in the residence. Most of the people should have the experience of buying a shower room. Then a shower room of a different brand will cost 600 to 700 yuan, and some big domestic brands can easily buy three 4,000 yuan, international brands range from 4,000 to 5,000 yuan at special prices to tens of thousands of top brands. So, how much does a shower room cost from design to listing? Today, the editor will take you into the shower doors Manufacturers production workshop to reveal the secret of the shower room production process.

One, research and development design

Research and development design is the premise and foundation of shower rooms manufacturing. A good shower room will fully consider three aspects of the shower room:

1. Safety: the rationality of the structure and the material of the hardware.

2. Wet and dry area function: The shower room is truly waterproof from every detail to achieve complete separation of wet and dry areas.

3. Humanized details: to make every customer convenient and comfortable.

Two, strict selection of materials

The shower room is a whole composed of five main parts: the bottom basin, the track, the skeleton, the hardware and the fixed glass. The materials of each part are different. A good shower room is made through strict selection of materials, and the material of the shower room determines the service life of the shower room.

1. Glass

After tempering, the surface of the glass forms uniform compressive stress, while the interior forms tensile stress, which improves the bending and impact strength of the glass. sex, etc.

①The glass of a good shower room is transparent and free of defects such as stray spots and bubbles.

Brief analysis: Impurity of glass materials or defects in craftsmanship will cause defects such as stray spots and bubbles in the glass, reducing the hardness and strength of the glass.

②The original glass of a good shower room has the 3c mark certification.

Brief analysis: 3c certification is the abbreviation of China's compulsory product certification, and shower room products cannot be sold without this mark.

③A good shower room is a sample of completely tempered glass fragments

Brief analysis: According to the national standard, the safe breaking amount of tempered glass should reach more than 40 pieces per 50*50mm area.

2. Aluminum

A good aluminum shower room is made of high-quality profiles, and its tensile strength, yield strength, elongation, hardness and many other important indicators are better than national standards and European standards. It guarantees the performance of use and the service life of the product.

① Look at the hardness of aluminum

Brief analysis: The aluminum material of the shower room often needs to support the weight of tens of kilograms or even hundreds of kilograms of glass. If the hardness and thickness are not good, the service life of the shower will be very short. The hardness and thickness of all aluminum materials are important assessment indicators. Qualified shower room aluminum thickness is more than 1.2mm, and the glass aluminum material on the rail needs to be more than 1.5mm. The hardness of the aluminum material can be tested by pressing the aluminum frame by hand. The aluminum material with a hardness of more than 13 degrees is difficult for adults to deform by hand pressing.

② A good shower room has a smooth surface, no chromatic aberration and trachoma, and has a high profile finish

Brief analysis: When the second-hand scrap aluminum is processed, the surface treatment is not smooth enough, there will be obvious color difference and trachoma, and the finish of the special section is dark.

3. Hardware

Although the hardware accessories are small, they have a great impact on the experience of the shower room. If your shower room has no handle, how do you open the door? If there is no slide rail, how do you move it? If there is no wall clip, do you want to consider showering The overall safety of the room? Especially the flexibility of the three pieces of levers/handles, roller slides, and wall clips, nesting with the shower room, etc.

①Look at the adjustment function of connecting wall material and wall clip

Brief analysis: The connecting wall material (wall clip) is the aluminum material connecting the shower room and the wall, because the inclination of the wall and the offset of the installation will cause the glass of the connecting wall to be distorted, resulting in the self-explosion of the glass. Therefore, the connecting wall material should have the vertical and horizontal adjustment function, so that the aluminum material can match the distortion of the wall and the installation, eliminate the distortion of the glass, and avoid the self-explosion of the glass.

②Look at the stability of the pull rod of the shower room

Brief analysis: The pull rod of the shower room is an important support for the stability of the frameless shower room. The hardness and strength of the pull rod are an important guarantee for the impact resistance of the shower room. It is not recommended to use a retractable pull rod, which is weak in strength.

4. Pulley

The pulley is the most important thing in the push-pull shower room. Only the pulley with reasonable structure and good material can guarantee the service life of the shower room and the safety of consumers.

① Look at the material of the pulley and the tightness of the wheel seat

Brief analysis: The wheel seat of the pulley should be made of compressive and heavy-duty materials, such as 304 stainless steel and synthetic materials. The sealing of the wheel seat is good, the water vapor is not easy to enter the wheel, and the smoothness of the wheel is guaranteed.

② Look at the compatibility of pulleys and aluminum rails

Brief analysis: The pulley and the track should be closely matched, the gap is small, and it is not easy to fall off when it is hit by an external force, so as to avoid safety accidents.

5. Rubber strip: The rubber strip is related to the tightness of the shower room.

① smell it

Brief analysis: Use your nose to smell whether there is any odor. The normal pvc material will not have a pungent and unpleasant smell.

② sunbathe

Brief analysis: You can expose the rubber strip to the sun at high temperature to see if the surface of the rubber strip is stained and discolored, and whether the dust on the surface of the rubber strip seeps oil and turns yellow.

③ Take a look

Brief analysis: You can see the quality of the rubber strips. The surface of the more convenient rubber strips will not be very bright. It is better not to buy those rubber strips with a dull appearance.

6. Chassis: The rigorous production process of the chassis is an important guarantee for the quality of the shower room.

7. Cornerstone: The cornerstone of a good shower room should be completed through 14 processes such as weighing, stirring, injection molding, and demoulding.